Embroidered Badges with SmartPrint | Embroidered patches manufacturer | Star Lapel Pin
To push the creative boundaries of embroidered badges, we’ve introduced SmartPrint—the advanced digital printing technology specially developed for fabric-based materials. This innovative process delivers precise, vibrant, and richly layered color results that elevate the look and feel of every piece.
Our intelligent printing system automatically recognizes content—including photos, documents, and charts—and adjusts printing parameters in real time to optimize each output. With advanced color management, it ensures highly accurate color reproduction, bringing your designs to life with exceptional vividness and depth. Especially effective for intricate and detailed artwork, this technique allows for near-perfect replication of complex graphics—surpassing the limitations of traditional embroidery. Beyond visual impact, SmartPrint meets the growing demands for fast, diverse, and sustainable patch production. It opens up limitless creative possibilities for your brand—where innovation and craftsmanship go hand in hand. Star Lapel Pin is high-quality Embroidered Badges with SmartPrint, Custom Embroidered Badge Patches with Smart Digital Printing manufacturer from Taiwan since 1984. Star Lapel Pin is a trusted and awarded custom Embroidered Badges with SmartPrint manufacturer meeting European standard EN71 and low lead standards in the United States. Their advanced technology, combined with a dedicated team of professionals, ensures that customer demands are consistently met. Star Lapel Pin's expansive manufacturing site spans over 64,000 square meters and employs 1000 skilled workers, emphasizing timely delivery and customer satisfaction.
Embroidered Badges with SmartPrint
Custom Embroidered Badge Patches with Smart Digital Printing
To push the creative boundaries of embroidered badges, we’ve introduced SmartPrint—the advanced digital printing technology specially developed for fabric-based materials. This innovative process delivers precise, vibrant, and richly layered color results that elevate the look and feel of every piece.
Our intelligent printing system automatically recognizes content—including photos, documents, and charts—and adjusts printing parameters in real time to optimize each output. With advanced color management, it ensures highly accurate color reproduction, bringing your designs to life with exceptional vividness and depth. Especially effective for intricate and detailed artwork, this technique allows for near-perfect replication of complex graphics—surpassing the limitations of traditional embroidery. Beyond visual impact, SmartPrint meets the growing demands for fast, diverse, and sustainable patch production. It opens up limitless creative possibilities for your brand—where innovation and craftsmanship go hand in hand.
Elevating Embroidery Logo Patch Designs with 2D & 3D Precision
Crafted with a durable twill fabric base, each embroidery logo patch is designed to support both 2D and 3D elements—or even a combination of the two within a single piece—bringing stunning depth and dimension to life. The 3D effect especially highlights the sophistication and precision of our smart digital printing technology. Backed by extensive manufacturing experience, our factory tailors texture patterns to each artwork, creating striking tactile contrasts and delivering the highest level of 3D depth and layered expression. Whether for branding or creative applications, every embroidery logo patch we produce is brought to life with exceptional detail and craftsmanship.

Precision Meets Color in Custom Made Embroidered Badges
Each design begins with a detailed embroidery outline, using white threads to accurately stitch the fine contours of your artwork. Once the embroidery base is completed, smart digital printing technology is applied to add vibrant color directly onto the patch, precisely matching the hues from your provided artwork. The higher the resolution of the original design, the sharper and more vivid the final result—allowing for 100% reproduction of your creative vision. This technique greatly enhances the expressive possibilities of custom made embroidered badges. After printing, the patches are heat-cured to ensure excellent colorfastness—comparable to traditional embroidery—guaranteeing durability even after regular washing.


Sustainable Printing for Custom Embroidered Badge Patches
Our smart digital printing technology utilizes eco-friendly inks and energy-efficient processes to minimize environmental impact. While delivering exceptional vibrancy and color depth, this method significantly reduces energy consumption and material waste. It’s an ideal solution for creating high-quality custom embroidered badge patches that not only look great but also align with modern sustainability values. By combining precise detail with environmental responsibility, we help you bring meaningful designs to life—responsibly.
Finishing Options for Custom Design Embroidered Patches
Just like traditional embroidered patches, our custom design embroidered patches can be tailored with various border finishes to suit your specific needs. Choose from classic merrow borders for a clean, rounded edge or opt for precise heat-cut borders to match intricate shapes and custom outlines.

Versatile Embroidery Patch Backing Options to Suit Every Application
We offer a wide range of embroidery patch backing options to meet your specific application needs. Whether you require iron-on backing for easy attachment, Velcro backing for removability and reuse, adhesive backing for temporary display, or classic sew-on styles for long-term durability, we have the perfect solution. Each backing type is carefully selected to match the intended use of your patch, ensuring functionality, convenience, and a secure fit across various environments and materials.

Take Your Custom Made Patches to the Next Level
To ensure the best results for your custom made patches, please upload vector files (AI, EPS, or SVG) or high-resolution images. Clear and accurate artwork allows us to reproduce your design with exceptional precision and vibrancy.Smart digital printing is a cutting-edge, intelligent technology that combines speed, precision, and sustainability. With faster print times, higher resolution output, eco-friendly inks, and streamlined automation, it offers a superior solution for elevating your custom made patches. If you're ready to make your patches stand out from the rest, simply fill out the form below and send us your design. Let us transform your ideas into extraordinary results—you’ll be amazed by what’s possible.
Specification
- Material: Twill fabric backing and white thread
- Logo: White embroidery base, then color printed
- Size: Rectangle up to 28 × 40 cm; Circle up to Ø28 cm
- Border: Heat cut border / merrow border / scissor cut border
- Backing: Paper backing / Iron-on backing / velcro backing / plastic backing / tape (adhesive) backing
Order Information
- MOQ: 100 PCS
- Package: OPP Bag
- Payment: T/T / PayPal / Credit Card
- Delivery: Need to confirm again when customer approved the artwork / samples.
- Lead Time: 15-20 days. lead time is negotiable.
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Embroidered Badges with SmartPrint | Soft PVC Promotional Products manufacturer | Star Lapel Pin
Located in Taiwan since 1984, Star Lapel Pin Co., Ltd. has been a manufacturer of custom promotional products. Their main promotional gifts and souvenirs include, Embroidered Badges with SmartPrint, custom lapel pins and medals, challenge coins, metal souvenirs, personalized leather souvenirs, custom metal promotional products, corporate giveaways and soft PVC and silicone items, which offers high-quality items tailored to B2B buyers globally.
They comply with the European EN71 standard and low lead standards in the U.S. With over 36 years in the metal industry, they have continuously updated their machinery and equipment. Their manufacturing facility covers over 64,000 square meters and employs 1000 experienced workers. They have been providing high quality promotional gifts since 1984 and ensure customer satisfaction with every order.
Star Lapel Pin has been offering customers high-quality promotional gifts since 1984, both with advanced technology and 40 years of experience, Star Lapel Pin ensures each customer's demands are met.
Have any Question?
You are welcome to contact us via email directly:
service@starlapelpin.com














